Milling is one of the most versatile and strategic machining operations in the industrial landscape. For Foma, a company focused on machining and small metal parts, milling is an essential component of its core business. Using state-of-the-art technology and time-honored expertise, Foma is able to offer customized, high-precision solutions for a wide range of industrial applications.
What is milling machining
Milling is a machining process by chip removal that uses rotating tools to shape material, giving it the desired shape. This process is distinguished by its flexibility: it allows for flat, curved, or complex surfaces, as well as ultra-high-precision finishing machining.
Industry numbers: the importance of milling in the mechanical industry
According to recent market studies, the machining industry has experienced significant growth in recent years. Specifically, the global machine tool market is estimated to exceed $100 billion by 2025, with a CAGR (compound annual growth rate) of 5.5 percent from 2020 to 2025. Milling, as a key process in this sector, accounts for a considerable share of this growth, fueled by the growing demand for complex, high-precision components.
Milling machinery: the technology of Foma
Foma is distinguished by its use of state-of-the-art machinery, capable of ensuring high quality standards, reduced operating costs and increased productivity, while optimizing production times. Here is an in-depth look at the main machinery used:
Mazak horizontal machining centers
Foma has two Mazak horizontal machining centers, integrated with the Palletech system. This highly automated system makes it possible to optimize the production process, cutting down tooling times and increasing overall efficiency. These machines ensure high process stability and precision, making them perfect for mass production and for handling multiple simultaneous production runs during the same work shift. They are ideal for resume machining on stamped or cast items, as well as machining from rectangular or square profiles.
Doosan vertical and horizontal machining centers
Doosan vertical and horizontal machining centers offer outstanding versatility. Equipped with ISO 40 and ISO 50 spindles, they are particularly well suited for machining tough materials, such as steels, superalloys, titanium, and reported materials. Typically used for drilling, and milling operations in our Oil & Gas department.
Details that make a difference
All our machining centers are Integrated with Renishaw high-pressure lubrication systems and probes . The use of high pressure involves a great deal of help when machining tough materials and new brass alloys with low lead content. Indeed, in these cases, chip management becomes a key component to ensure high productivity and avoid tool breakage or excessive consumption. Renishaw's probes, on the other hand, offer the possibility of being able to measure directly during production the precise position of raw components before machining and perform measurements of machined parts, as well as tool geometry checks.
Applications of milling in different industries
Milling machining is used in a wide range of industries, as evidenced by the production of complex automotive components, such as engine heads and transmission housings, which require precision and durable materials. Following are some examples:
Automotive Sector
In the automotive industry, milling is essential for the production of structural components, engine parts, and transmissions. With the ability to machine materials such as aluminum, steel and light alloys, Foma helps to produce parts with high strength and dimensional accuracy.
Medical industry
In the medical industry, milling is used for the production of surgical instruments and medical devices. Foma's ability to ensure tight tolerances and flawless finishes is essential to meet the high standards of this industry.
Energy industry
In the energy industry, milling is used to make critical components for turbines, compressors and other complex mechanical systems. Foma's machinery is capable of machining high-temperature resistant materials, ensuring efficiency and durability.
Consumer goods sector
In the consumer goods sector, milling also plays an important role. From the production of plastic molds to components for household appliances, Foma is able to meet diversified needs with customized solutions.
Advantages of Foma's milling operations
Foma's experience and advanced technology translate into numerous benefits for customers:
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High precision: Using state-of-the-art machinery, Foma guarantees extremely tight tolerances for even the most complex geometries.
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Versatility: The ability to process a wide range of materials and configurations allows it to meet the needs of different industries.
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Production efficiency: The use of automated systems, such as Palletech, reduces downtime and optimizes production processes.
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Reliability: With strict quality control, Foma ensures consistent results that meet the highest standards.
The future of milling: innovation and sustainability
Foma looks to the future with an innovation- and sustainability-oriented approach, taking measures such as using energy-efficient machinery and recycling waste materials.
Milling machining is a mainstay for the precision mechanical industry, and Foma is confirmed as a reliable and innovative partner in this area. Thanks to state-of-the-art machinery, well-established know-how and constant attention to customer needs, Foma is able to offer tailor-made solutions for a wide range of industrial applications.
In an ever-changing market environment, Foma's commitment to excellence and innovation is an added value for all companies that choose to work with us. Milling is not just machining: it is a strategic element that helps build the future of industry.
Contact us for more information.